Kawasaki Vulcan 750 Forum : Kawasaki VN750 Forums - Reply to Topic
Engine / Exhaust / Cooling
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  Topic Review (Newest First)
05-04-2016 10:37 AM
OleDirtyDoc Groovy man
05-04-2016 09:52 AM
calebj Here's one of the damaged bearings next to a serviceable used one:



It took quite a beating. Let's hope things go more smoothly after the engine goes back together.
04-19-2016 12:15 PM
Spockster Yeah, farther than I thought, You're almost closer to me.. I figured since hurricane Sandy was the cause, water damage. But yeah, it's a stretch. William may come through.
04-19-2016 11:58 AM
calebj It's about 3 hours. Looked at that listing, but it's a bit of an unkown with the 'locked up' description. Could have spun a bearing just like mine and ultimately locked - no way to be sure without driving out and back, then tearing it apart.
04-19-2016 11:53 AM
Spockster Henrico close by? 2002 02 Kawasaki Vulcan VN750 VN 750 Engine Motor Parts Only | eBay

I would say the problem there is rusted rings/cylinders.
04-19-2016 11:47 AM
calebj
Quote:
Originally Posted by Spockster View Post
Caleb, you might watch that auction and keep looking around, should be able to find one for less. I'm just a bargain hunter, time is more valuable than money for some, I know.
I've been keeping an eye on Craigslist and eBay, and so far not much has turned up even when I look within a few hours driving distance. There's this listing:
1989 kawasaki vulcan for parts

I tried communicating with him and he realized it was an '86, then said it was a 1000cc engine rather than a 750. When I asked him if the motor ran, his response was 'Yea put it will need work to put into it for it to go'. I'm not quite sure what he meant by that, but clearly he's not on top of his game.

Quote:
Originally Posted by Spockster View Post
A couple of you guys are really getting your feet wet on the VN. I've built car engines, bikes, even nuclear subs over in Newport News. But when I built a 75hp outboard, I thought, "dang this is like a Swiss watch!" Then I saw the inside of this 750.

Good thing is, you have Roach's videos already.
My engine experience is pretty limited. My grandfather led me through rebuilding a lawnmower engine when I was a teenager, and maybe 15 years ago I rebuilt a 2.8 in my old Bronco II with somebody else leading the way. Both of those had nothing on this. Like you said, though, the videos Roach put together are excellent. The shop manual is also pretty clear. My only frustration with it ties to the grainy pictures and the way it sometimes jumps around. Occasionally I'd pull a part off and later realize I needed it in place to lock things together to loosen another bolt. In one case, I somehow missed a step of removing the transmission cover. Easy enough to remedy, but I have no idea when that step was intended to take place and how I missed it. Still, all in all it's been pretty straight forward. Now I have a giant Rubbermaid tote full of carefully labelled bags of parts. Hopefully the reassembly process won't be too terrible.
04-19-2016 11:40 AM
Spockster Caleb, you might watch that auction and keep looking around, should be able to find one for less. I'm just a bargain hunter, time is more valuable than money for some, I know.

A couple of you guys are really getting your feet wet on the VN. I've built car engines, bikes, even nuclear subs over in Newport News. But when I built a 75hp outboard, I thought, "dang this is like a Swiss watch!" Then I saw the inside of this 750.

Good thing is, you have Roach's videos already.

Will keep an eye out for any parts.
04-19-2016 11:17 AM
calebj There's one on eBay for $200. I may go ahead and order that today. At this point I'd prefer to toss in a used/running engine, but nothing's turning up locally.
04-19-2016 10:13 AM
mikesutch
Quote:
Originally Posted by calebj View Post
And it's official. Heard back from the machine shop today that the crank is not repairable.
There's got to be a crank available on here. Sucks man. Best bike mojo coming your way..
04-19-2016 09:49 AM
calebj And it's official. Heard back from the machine shop today that the crank is not repairable.
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