Re-Installing Carb's - Kawasaki Vulcan 750 Forum : Kawasaki VN750 Forums
Carbs and Fuel System
From the gas tank to the carbs
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  • 1 Post By WilliamTech3
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post #1 of 1 (permalink) Old 01-20-2018, 11:43 PM Thread Starter
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Arrow Re-Installing Carb's

Going through my many notes collected from the past years, I found these notes, which might be valued by others.

These were originally posted by another - once active 750 owner.

The way I've found to be easy to get the carbs back in:

1. Get the front boot and clamps on the head, be sure to align the marks properly.
2. Do NOT attach the rear boot at all yet, despite the manuals instructions.
3. Hook up your throttle and Choke cables now while the carbs are off the bike.
4. Insert the carbs in between the cylinders, move the carb forward and above the front cylinder boot to give space to slide the rear boot onto the rear cylinder. Align the rear boot marks properly.
5. While continuing to hold the carb assembly forward against the front head, slide the rear boot clamps into place.
6. At his point it's pretty easy to wiggle and twist the carb assembly into the two boots.

It is also helpful to lightly grease the lips of the boots with something like WD-40 to let the carbs slip right in.

Did it this way last time and it took me less than 5 minutes to get them back in.

Hope this helps someone......
lugnut1009 likes this.

Originally WilliamTech
Since May 2011
86 VN750 13,700 mi -Stock -Purchased 2008 w/8800mi
Replaced ALL Cables . Kuryakyn LED Voltmeter
Jardine Fwd Controls, Custom Fenders w/Rails
Iridiums DPR7EIX-9 & Wires, Tuxedo Mod, Coil Mod, P/U Sensor Mod, Fork Seals,
Splines Lubed - 11/4/2012 - MF AGM Battery, Dampers went out @ 13+K !
After TOC MCCT's..... so amazingly quiet I discovered a rattling heat shield on my stock exhaust !

...have a Vulcan good day !

Last edited by WilliamTech3; 01-21-2018 at 10:58 AM.
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